Table of Contents
Introduction
Deep pour epoxy resin represents a unique subset of epoxy products specifically designed for casting large volumes and thick layers. Unlike typical epoxy resins, which can be problematic when poured at greater thicknesses due to heat buildup, deep pour epoxy is formulated to cure evenly throughout substantial depths, making it ideal for specific applications where standard epoxy would fail.
Deep Pour Epoxy Resin Uses
Furniture and Tabletops
Deep pour epoxy resin is particularly favored in the creation of custom furniture pieces and tabletops. Its ability to be poured in layers ranging from 25mm to 50mm (1 to 2 inches) without risking overheating or cracking makes it an excellent choice for creating clear, smooth, and durable surfaces. This is particularly useful for creating visually striking furniture with embedded objects or unique color patterns.
River Tables
One of the most popular applications of deep pour epoxy resin is in crafting river tables. These tables mimic the appearance of a flowing river between two slabs of wood, with epoxy resin providing the water-like clear surface. The depth capability of the resin allows for pours that emulate river depths, often exceeding 50mm, while maintaining clarity and minimal stress within the material.
Encapsulation and Embedding
Deep pour epoxy is also utilized for encapsulating objects, preserving them in a clear, transparent medium. Common objects encapsulated include memorabilia, plants, or even small electronic components. The high clarity and depth of the resin enable the encapsulation to be visually appealing and protective. Objects are often embedded at depths of 25mm to 75mm, providing both structural support and aesthetic value.
Flooring
In flooring applications, deep pour epoxy resin is used for creating seamless surfaces that are both decorative and functional. Its ability to level into a robust, glossy finish makes it suitable for residential and commercial spaces. Floors can be designed with a single pour that can exceed 50mm in thickness, providing durability and resistance to wear over large surface areas.
Key Parameters
For effective use of deep pour epoxy resin, certain key parameters should be considered:
- Mix Ratio: Typically ranges from 2:1 to 4:1 by volume, depending on the brand and composition.
- Cure Time: Initial cure occurs within 24 to 48 hours, with a complete cure taking up to 7 days.
- Maximum Pour Depth: Many formulations support a maximum pour depth of up to 100mm per layer, ensuring adequate curing without overheating.
- Temperature Tolerance: The curing process is optimal at temperatures between 20°C to 25°C (68°F to 77°F).
Dely Company Solutions
Dely provides specialized deep pour epoxy solutions tailored for various applications. Their formulations are designed to minimize air bubbles and provide UV resistance, ensuring long-lasting durability and clarity. Dely's products adhere to strict quality standards, supporting large volume pours up to 100mm while maintaining structural integrity and visual appeal.
- Product Range: Dely offers a variety of resin types suited for different applications, including clear, pigmented, and UV-resistant formulations.
- Customer Support: Dely provides comprehensive technical support and guidelines to assist users in achieving optimal results with their epoxy products.
- Sustainability: Committed to eco-friendly practices, Dely utilizes renewable resources in production, minimizing environmental impact.
References
- Resin Art Experts, Comprehensive Guide to Deep Pour Epoxy, Art Resin Publishing, 2022.
- Smith, J., Applications and Benefits of Epoxy Resins in Modern Crafting, Crafting Journal, 2021.
- Dely Company Website, Deep Pour Epoxy Solutions, accessed October 2023, www.delycompany.com.