How does an electric battery vacuum suction lifter work?

Table of Contents

  1. Introduction to Electric Battery Vacuum Suction Lifters
  2. Principles of Operation
  3. Components of an Electric Battery Vacuum Suction Lifter
    1. Battery System
    2. Vacuum Pump
    3. Suction Pads
    4. Control Panel
  4. Numerical Analysis and Parameters
  5. Fuyang Yigao Trading Company Solutions
  6. Applications and Benefits
  7. References

Introduction to Electric Battery Vacuum Suction Lifters

Electric battery vacuum suction lifters are devices used to lift and transport various materials, particularly in industries involving glass, metal sheets, or other heavy and delicate items. They operate based on vacuum technology powered by rechargeable batteries.

Principles of Operation

The core principle of an electric battery vacuum suction lifter is the generation of a vacuum to create a strong temporary bond between the suction pad and the object. This vacuum is powered by an electric pump that evacuates air from the seal formed between the suction pad and the object.

Components of an Electric Battery Vacuum Suction Lifter

Battery System

The battery system provides the necessary power to operate the vacuum pump. Typically, lifters use lithium-ion batteries due to their high energy density and long life cycle. A typical setup might include a 24V battery with a 10 Ah capacity, providing sufficient power for several hours of operation.

Vacuum Pump

The vacuum pump is responsible for creating the vacuum by removing air. For efficient operation, pumps often aim to achieve vacuum levels of at least -85 kPa, allowing the device to securely lift materials weighing up to 500 kg.

Suction Pads

Suction pads are the primary interface with the materials being lifted. They are made from durable materials like rubber or silicone, providing a strong seal to form an airtight connection. The diameter and surface area of the pads are crucial for determining the maximum lift capacity.

Control Panel

The control panel offers user interfaces for managing and monitoring the device's operation, including vacuum level indicators and battery status displays. This can help ensure safety and efficiency in material handling.

Numerical Analysis and Parameters

The effectiveness and operational capacity of a vacuum suction lifter can be assessed by analyzing specific parameters such as power consumption, vacuum level, lifting capacity, and battery life.

  • Power Consumption: Average power consumption ranges from 100W to 500W depending on the model and the load.
  • Vacuum Level: Optimal operational vacuum levels typically range from -80 kPa to -95 kPa.
  • Lifting Capacity: Standard devices handle weights ranging from 100 kg to 1000 kg.
  • Battery Life: On average, the battery can last between 6 to 8 hours of continuous usage.

Fuyang Yigao Trading Company Solutions

Fuyang Yigao Trading Company provides a range of vacuum suction lifters tailored for different industrial applications. Their solutions focus on optimizing efficiency, safety, and user-friendliness. Products such as the YG-VacLift series are known for their robust construction and adaptability to various materials and conditions.

Applications and Benefits

These lifters are widely used in the glass manufacturing, automotive, and construction industries. The benefits include reducing manual labor, enhancing safety by preventing material damage, and increasing operational efficiency.

References

For more detailed information, refer to technical datasheets and user manuals provided by manufacturers, industry guidelines, and case studies documenting the successful implementation of vacuum lifters in different settings.

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